Wilo-SiBoost Helix V.../VRS
Your advantages
Helix series stainless steel high-pressure multistage centrifugal pumps switched in parallel
High-efficiency pump hydraulics
Pressure-loss optimised entire system
Control device communication-capable for the monitoring of the system, LC display, simple navigation and adjustment via rotary knob without or with frequency converter for stepless control of the base-load pump
Design type
Highly efficient water-supply unit ready for connection (non self-priming) with 2 to 6 vertically arranged stainless steel high-pressure multistage centrifugal pumps in glanded version from the Helix series switched in parallel, including Smart Controller
Application
Fully automatic water supply and pressure boosting in inlet mode, either from the public water supply network or from a tank, for domestic, commercial, industrial and municipal applications (e.g. residential, office, administration buildings, hotels, hospitals, trades, industry, water supply companies).
Pumping of drinking water and process water, cooling water, fire water or other types of industrial water that do not attack the materials either chemically or mechanically and do not contain abrasive or long-fibre constituents.
Equipment/function
Automatic frequency conversion and constant voltage
Automatic fault diagnosis, while recording fault, alarm output, fault shutdown and other functions
Friendly Chinese HMI
Selection of manual or automatic control
Reset default value function
Prevent the pump from dry running, and reserve an external dry running protection interface
"0" flow shutdown pressure maintaining function
Power failure memory function, the system will automatically maintain the original state when power supply is restored
Overpressure protection function,
Network cable interface or RS485 communication interface can be provided
Typekey
NO VALUE |
Technical data
Mains connection :3~380 V ±10 %, 50 Hz
Aprroved fluid :Portable,chilled,fire hydrant service water
Approved fluid temperature :-20 °C to 70 °C
Ambient temperature : 0 °C to 40 °C
Max.operating pressure :25 bar
Max. Inlet pressure : Max system pressure-shut off head
Pump qty:2 to 6
Materials
Pump Refer to Helix catalogue
Pipe AISI304
Fittings AISI304
Baseframe Q235
Diaphragm pressure vessel Butyl rubber capsules
Construction
Mechanical and hydraulic system components:
The compact unit is mounted on a base frame with vibration absorbers . It consists of a group of 2 to 6 high-pressure multistage centrifugal
pumps, which are combined by means of an inlet manifold pipe and a pressure collecting pipe to form a complete system. Each pump is fitted with a shut-off valve on the intake side, a shut-off device on the pressure side and a non-return valve on the pressure side. A module with isolation valves is fitted on the pressure collecting pipe, which contains a pressure sensor and pressure gauge .
For systems with pumps of the Helix V and Helix VE series, an optional 8-litre diaphragm pressure vessel with a throughflow fitting.
Control device :
The control device is mounted directly on the base frame and ready-wired to the electrical components of the system. In the case of larger systems, the control device is accommodated in a separate free-standing cabinet and the electrical components are pre-wired to the corresponding connection cable. The control device is used to control and regulate the SiBoost Smart pressure-boosting system. The size and components of the control device may vary depending on the design and performance parameters of the pumps.
High-pressure multistage centrifugal pumps:
Different types of high-pressure multistage centrifugal pumps are installed in the pressureboosting system depending on the application
and the performance parameters required. Their number can vary from 2 to 6 pumps.
Pressure diaphragm pressure vessel kit: Diaphragm pressure vessel with flow-through fixture
Pressure sensor kit :Pressure gauge ,Pressure sensor ,Stop valve ,etc.
Scope of delivery
- Pump
- Pipe
- Valve
- Pressure gauge, pressure sensor
- Control cabinet
- Baseframe
- Diaphragm pressure vessel
Accessories
Accessories must be ordered separately as required. The accessories from the Wilo range include the following:
Larger diaphragm pressure vessel
Safety valve
Dry-running protection system:
Float switch
Compensators
Threaded flanges and caps
Commissioning
General preparations and control measures
Check that all on-site wiring has been performed correctly, in particular the earthing, prior to the initial start-up.
Check that the pipes joints are not under stress.
Fill the system and subject it to a visual inspection for leakages.
Open the shut-off devices at the pumps and in the suction and pressure piping.
Open the pump venting screws and fill the pumps slowly with water to allow the air to escape completely.
Commissioning the system
After all the preparations and checks have been made, switch on the main switch and set the control system to automatic mode. The pressure sensor measures the pressure at hand and transmits a corresponding current signal to the control device. If the pressure is less than the set start-up pressure, depending on the parameter settings and the control mode, it first switches on the base-load pump and, as required, the peak-load pump(s) until the consumer pipes
are filled with water and the set pressure has built up.
Decommissioning the system
If the pressure-boosting system has to be taken out of service for maintenance, repairs or other measures, proceed as follows:
Switch off the voltage supply and secure it against being switched on again by unauthorised persons.
Close the shut-off devices upstream and downstream of the system.
Shut off the diaphragm pressure vessel at the throughflow fitting and drain it.
Drain the system completely if necessary.